Intelligent dry mix mortar production line. It can be combined with sand making system or wet sand drying system for the production of various dry mortar and special mortar products. According to the selected model, different tons of mortar can be produced per hour. The main building of the production line adopts tower-type structure and stepped type. The powder bin of the tower type production line is installed on the top of the main building, and the admixture system adopts an independent platform automatic metering pumping system or an upper admixture automatic metering system. The aggregate passes through the metering layer, the mixing layer, the finished product warehouse, the control room, the bulk machine and the packaging machine from top to bottom.

Reliable dust removal system
Dust removal system is an essential process configuration in the mortar production line. According to the different process requirements and characteristics of the dry powder mortar production configuration process, Huanang Heavy Industry has all kinds of dust collectors in the dust prone points to ensure that all powder can be carried out in a closed environment, reduce environmental pollution, and dust emission meets the national standards. Improved working conditions and improved the recycling rate of raw materials.

High performance hybrid system
Mixing system is a key part of dry mixed mortar production, but also the "heart" of the factory, Huanang Heavy dry mortar production pure configuration of international standard mixing mixer, mixing uniformity is suitable, mixing time is controllable, excellent repeatability/low maintenance rate can be configured with high-speed flying knife, according to the working condition to open the blade, to achieve mixing and dispersing fibers and pigments.

Precise | accurate measuring system
The precision and accuracy of the measurement | is very critical to the product. For particles and raw materials with poor fluidity, the measurement system with proprietary technology can achieve fast and accurate automatic measurement. The measurement system is mainly divided into two parts: raw material measurement and admixture measurement. Huangang Heavy Industry uses well-known metrological components to ensure the accuracy of our metrological systems.

Gas delivery system
After the powder is stored in the transfer bin, the powder is transported to the designated powder bin for storage through Roots fans and star feeding valves and ball valves. A special structure is adopted at the bifurcation of the pipeline to ensure that there is no mixing phenomenon when conveying different powders. Each powder storage bin is equipped with a cloth bag type pulse dust collector and explosion-proof safety valve, material height indication, to ensure the environment and safety.

Huangang Heavy dry powder mortar production line production principle and advantages:

The main control system issues production instructions according to the selected process formula, the system automatically extracts raw materials according to the ratio from the storage bin, and the raw materials enter the mixing bin and the single-axis mixer successively after counterweight, to achieve rapid mixing operation (3-5 minutes). After reaching the mixing accuracy requirements, the finished mortar is transported to the finished product warehouse and enters the automatic filling process. The newly designed automatic packaging machine carries out regular and quantitative filling operations according to the requirements, greatly improving the output efficiency. The packaged finished products are sent to the finished product area for stacking and waiting for delivery.

The mortar production line with an annual output of about 20,000 tons will generally use 3-6 raw material tanks, of which two large tanks are used for loading bulk cement and fly ash, and the remaining small tanks are used for loading light calcium, heavy calcium, sand, etc. Bulk cement and fly ash into the tank does not require lifting equipment, relying on the pump truck to drive. Bulk fly ash bin is generally a cylindrical support structure, the upper part of the dust removal equipment to prevent dust leakage, the lower part is equipped with an arch breaking device to prevent the powder from caking, so that the powder is discharged smoothly, and is equipped with a material level sensing equipment, you can know the use of materials in the bin at any time.

Perfect after-sales service system

The company relies on a strong R & D design team, mature design concept, according to the customer's product formula and investment plan, optimize the process flow, tailor-made, to provide customers with economic product solutions. From investment analysis, market refinement, equipment selection, after-sales installation, personnel training, maintenance, formula support one-stop thoughtful and meticulous service, global quality parts procurement makes your equipment stable operation. In the face of increasingly strict background, the company optimizes the process flow, the comprehensive treatment of dust removal and emission, so that the equipment can be, energy saving and operation. Service engineers, always keep an eye on your equipment. Ensure the stable and reliable operation of your equipment to effectively reduce equipment maintenance costs.